NO WELDS NO FLANGES NO THREADS NO LEAKS, NO KIDDING!
ELASTIC STRAIN PRELOAD ESP - THE LOKRING TECHNOLOGY
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During installation, the axial movement of the LOKRING (TM) driver over the fitting body swages the body onto the pipe surface, compressing the pipe wall first elastically and then plastically. The pipe wall resists this swaging action, generating high unit compressive loads at the contact points between narrow sealing lands inside the fitting body and the pipe surface.
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These contact stresses are sufficiently high to plastically yield the pipe surface under the sealing lands, forming a 360 degree circumferential, permanent, metal-to-metal seal between the pipe and fitting body. The driver, which experiences a small increase in diameter (elastic strain) during installation, exerts an elastic, radial pre-load on the metallic seals for the life of the connection.
GAS-TIGHT, PERMANENT SEAL
The unique metal-to-metal seal of the LOKRING connection provides extraordinary sealing integrity in both liquid and gas services. Unlike other mechanically attached fittings, there are no elastomeric or rubber seals, o-rings, or gaskets which can degrade and leak over time from chemical attack, fire, vibration, temperature cycling, cold flow, or loss of elasticity. As a result, fugitive emissions typical of leak-prone screwed or flanged connectors are eliminated.
LOWER TOTAL INSTALLED COST
TWICE THE PRODUCTIVITY OF WELDED PIPE...
A fitter/helper team can routinely field erect, fit-up, and install 50-60 LOKRING fittings in a single shift. This productivity more than doubles the rate at which welded piping systems are typically shop fabricated and field erected. In addition to a reduction in labour hours of 50% or more, the labour-hour rate is reduced by reconfiguring welder/fitter crews to fitter/helper crews, lowering the composite crew rate by 10-20%. This combination of greater productivity and lower man-hour rates translates into labour cost savings of 60% or more.
...WITHOUT THE WELDING OVERHEAD
By eliminating welding in the unit, many overhead costs relating to safety, personnel, equipment and supplies, inspection, rework, and monitoring can be eliminated or substantially reduced. Some examples are:
- Obtain fire permit for hot work
- Erect scaffolding and provide ventilation
- "Sniff" area, gas free, and weather protect
- Blank flanges and nozzles
- Establish fire watch
- Build fire box or tarps
- Drain, flush, and dry lines
- Place equipment, electric cables, and purge line
- Cranes, welders, grinders, and small tools
- Weld consumables (purge gas and filler rod)
- Workers' compensation, insurance, and benefits
- Weld X-ray or other NDT
- Rework of damaged or misaligned spools
- System soak, flush, or passivation; HAZMAT disposal
- Maintain and monitor flanges for leakage
In addition, scarce ASME-certified welders are freed up for large bore pipe or pressure vessel welding.
Technical Approvals
| Lloyds Register #98-00070 |
Association American Railroad (AAR) |
| CRN #OA0481 – 92705T |
U.S. Coast Guard and ABS |
| Hartford Boiler CSA-B51-95 |
NFPA 30 |
| API-607 Rev 4 Fire test |
California Air Resources Board |
| ASTM-FI387 NAVSEA. |
American Bureau of Shipping |
| ANSI/ASME B31. 1 B31.3 B31.5 |
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ANSIB31 Qualifications and Testing
Both stainless and carbon steel LOKRING fittings are qualified to the requirements of the ANSI/ASME B31 pressure piping codes for pressure and fatigue design, and materials of construction. Extensive mechanical and environmental testing has demonstrated the mechanical and sealing integrity of the LOKRING connection in a wide range of applications and environmental conditions.
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MAS-3000 CARBON STEEL FITTINGS
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Qualified Matching Pipe
Seamless carbon steel to ASTM A106/A53S
ERW carbon steel to ASTM A53E/A587
ASTM A333 Grade 6 within temp / pressure envelope shown below.
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Pressure-Temperature Rating
| Pipe |
Pipe |
Design Pressure |
Design Temperature |
| NPS |
Sch |
Psi (Bar) |
Degrees in F (C) |
| 1/4" |
40/80/160 |
8,810 (607) |
-20 to 650 (-29 to 343) |
| 3/8" |
40/80/160 |
7,470 (515) |
-20 to 650 (-29 to 343) |
| 1/2" |
40/80/160 |
7,000 (482) |
-20 to 650 (-29 to 343) |
| 3/4" |
40/80/160 |
5,870 (404) |
-20 to 650 (-29 to 343) |
| 1" |
40/80/160 |
5,440 (375) |
-20 to 650 (-29 to 343) |
| 1-1/4" |
40/80 |
4,460 (307) |
-20 to 650 (-29 to 343) |
| 1-1/2" |
40/80 |
3,960 (273) |
-20 to 650 (-29 to 343) |
| 2" |
40/80 |
3,230 (222) |
-20 to 650 (-29 to 343) |
| 3" |
40/80 |
2.470 (170) |
-20 to 650 (-29 to 343) |
Notes
See appropriate product catalogue for available configurations and dimensions.
See "LOKRING Fitting Applications Guide" for more details.
SS40/SS-3300 STAINLESS STEEL FITTINGS
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Qualified Matching Pipe
Stainless steel to ASTM A312 Type 304/304L/316/316L
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Pressure-Temperature Rating
| Pipe |
Pipe |
Design Pressure |
Design Temperature |
| NPS |
Sch |
Psi (Bar) |
Degrees In of 1°C |
| 1/4" |
10/40/80 |
6,300 (434) |
-60 to 800 (-50 to 425) |
| 1/2" |
10/40/80 |
5,060 (348) |
-60 to 800 (-50 to 425) |
| 3/4" |
10/40/80 |
4,470 (308) |
-60 to 800 (-50 to 425) |
| I" |
10/40/80 |
3,920 (270) |
-60 to 800 (-50 to 425) |
| 1-1/4" |
10/40/80 |
2,640 (182) |
-60 to 800 (-50 to 425) |
| 1-1/2" |
10/40/80 |
2,600 (179) |
-60 to 800 (-50 to 425) |
| 2" |
10/40/80 |
1,840 (126) |
-60 to 800 (-50 to 425) |
| 3" |
10/40/80 |
2100 (144) |
-60 to 800 (-50 to 425) |
Notes
See appropriate product catalogue for available configurations and dimensions.
See "LOKRING Fitting Applications Guide" for more details.
Common Applications for Lokring Fittings
| Breathing air and instrument air |
Hydrocarbon solvents |
| Clean and waste solvents |
Hydrocarbons and LPGs |
| Cooling, utility and fire water |
Lubricating and hydraulic oil |
| Demineralised and deionised water |
Nitrogen |
| Distillates and aromatics |
Plant, instrument, and utility air |
| Flare headers 2 |
Polymers and catalysts |
| Fuel oil and fuel gas, natural gas |
Shower water, seal water, and cooling water |
| Gases (N2' °2, H2' He) |
Solvent and water based paint |
| Heat transfer fluids (i.e. Dowtherm TM) |
Steam and condensate |
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